Model-based design of embedded control software for hybrid vehicles

Execution of a hybrid vehicle controls development effort. Modelbased design for hybrid electric powertrain systems. Modelbased design hil simulation are suitable for the development of complex control systems for the clean vehicles. Embedded systems and software challenges in electric vehicles. Ece has the inhouse capabilities to develop your rugged electric or hydraulic hybrid vehicle controller from specification development through production, including electronic design, software design, system modeling and analysis, enclosure design, and verification, validation, and qualification testing. Model based design mbd is a mathematical and visual method of addressing problems associated with designing complex control, signal processing and communication systems. Adapting to new testing needs a guide for testing electric. The electric motors and their control technology are key components of hybrid electric vehicles hevs. Developing autosar and iso 26262compliant software for a hybrid vehicle battery management system with modelbased design by duck young kim, won tae joe, and hojin lee, lg chem when our team developed the battery management system bms for the volvo xc90 plugin hybrid, the use of autosar was a volvo requirement, but we were free to choose. Section 3 is devoted to modelbased design and the applicability of the approach to hev development.

Over time, these control algorithms have matured and achieved optimum behavior. Foundations of hybrid and embedded systems and software 10 2. Sections 4, 5, and 6 will focus on examples of using model based design in a typical hev design. Integrated mcus simplify hybrid, ev motor control ee times. Control of the electric motor is a fundamental issue for traction application in electric. Hybrid electric vehicles are the most efficient vehicles and also rapidly growing traction in the global automotive market. The availability of mature computer aided tools and of wellsettled industrial practices has promoted the adoption of these methodologies in large companies, which are able to amortize the cost on a large volume of products. Chess center for hybrid and embedded software systems.

Modelbased design and hardwareintheloop simulation for. In those cases embedded software was commonly a challenge of integrating legacy code with newly developed features. Design and develop an electric or hybrid vehicle that gets to production quickly and efficiently with new eagle tools, systems, and support. Open source software tools for modelbased design of embedded control systems represent a new method for rapid development and testing of advanced control structures in modern electric drives. In the last decades, model based methodologies have become the mainstay of research on embedded systems development. The pro is that model based development mbd techniques can be used without the challenge of integrating. The model can be simulated iteratively with ease to fine tune the various parameters along with the embedded software, before any physical design is implemented. Model based design mbd is a mathematical and visual method of addressing the problems associated with designing complex control systems and is being used successfully in many motion control, industrial equipment, aerospace, and automotive applications. Parameterinvariant design of medical alarms for diabetes meal detection, monitoring hypovolemia, and predicting hypoxia in infants. Modelbased design of embedded control software for hybrid. Modelbased design of hybrid electrical vehicle devices using automated optimization strategies johannes friebe christine schwarz thanhson dao abstract only the simulation of complete models allows the user to gain detailed insight into the often highly nonlinear model behavior. The problem of design of embedded systems can be solved via using of model based design.

Project activities this is the fifth annual report for the nsf large itr on foundations of hybrid and embedded systems and software. Hybrid vehicles make use of computer control systems that are extremely complicated. At silicon mobility, we have a strong design framework enabling rapid model based design adaption by oems and tier 1s. Why adopt modelbased design for embedded control software. Itr foundations of hybrid and embedded software systems pi. The core product of the suite, st embed, is a highly efficient and comprehensive model based embedded systems development tool which allows creation of quick prototypes of any dynamic system by going from control diagrams to autogenerated ccode ready to be ported onto target hardware.

Essential aspects of the vcycle software development process the usage of electronic systems in automotive industry is continuously expanding, even at at faster pace. Jun 29, 2017 introduction to model based design modeling and simulation with simulink. Course topics include modelbased embedded control system design, discreteevent control, sensors, actuators, electronic control unit, digital controller design, and communication protocols. This year generally saw a great deal of synergy among various researchers. The first is concerned with how to ensure that model level semantics are preserved in an implementation, which has important implications on the verification and certification of control software. Modelbased design for embedded software need for model based development modelbased design mbd is a framework used in virtual prototyping of embedded software. Good application of anaylsis tools to reduce product development cycle time. Saic motor develops embedded control system for the roewe.

Hybrid electric vehicle modeling and simulation youtube. Development steps modelbased design control solution deployment and support control application areas. Developing control algorithms from scratch has pros and cons. Systemonchipbased highly integrated powertrain control. Hardwareintheloop hil simulation is as device for designing of embedded systems. The nios ii eds contains not just development tools, but also software.

Developing autosar and iso 26262compliant software for a. The paper explains how model based design begins with defining the design requirements that can be traced throughout the development process. Modelbased development and verification of control software. Automated migration of legacy functions and algorithms to. The mathematical model is normally called functional model. Index terms automotive control, embedded software, hybrid systems, control architecture, modeldriven software i. This course introduces embedded control system design using a modelbased approach. Increasing complexity of embedded control systems and software actuators, sensors, processors, networks typical small car contains 70 microprocessors model based embedded control software design matlabsimulinkstateflow autocode generation. Ee architectures and software challenges today, embedded systems and software in vehicles is essen. Modelbased design allows ecu development with vehicle plant models in the same environment. In particular, modelbased design promises to shorten the distance between high level control algorithms and. Optimizing electric and hybrid vehicles efficiency with model. Modelbased design mbd is a framework used in virtual prototyping of embedded software.

Gm engineering europe develops hvac controller for gm. The electrical, mechanical, thermal, and control systems are tested together to detect integration issues and optimize system level performance. Model based design methodologies are emerging as some of the most convincing alternatives for the development of embedded software compared to the classical methods based on lowlevellanguages and intense prototypingactivities 1, 2. In this paper we discuss two broad issues related to model based software development and verification in electric vehicles. The ultimate aim is to present a road map to design, test and validate an embedded software of the mppt algorithm in vehicle based software. Considered as an automotive embedded software, the designed mppt controller follows a sequence of three tests of the model based design mbd approach to be verified and validated. Embedded software tools enable hybrid vehicle architecture. Ee392m winter 2003 control engineering 31 lecture 3 modelbased control engineering control application and a platform systems platform. Modeldriven hybrid and embedded software for automotive. In this paper, a novel highly integrated system on chip soc based control unit concept is presented, which. Saic motor standardized on model based design for embedded software development on the roewe 750 hybrid and all new energy vehicles.

Model based design the usage of electronic systems in automotive industry is continuously expanding, even at at essential aspects of the vcycle software development process. Design and implementation of hybrid vehicle using control. Scade suite is a model based development environment for critical embedded software, which provides requirements management, model based design, verification, qualifiablecertified code generation, and interoperability with other development tools and platforms. Design an advanced hvac embedded controller for all gm vehicles worldwide solution use mathworks tools and model based design to develop and implement a realtime controller with reusable components. On that front, at this years embedded world conference, nxp was showing off its greenbox fig. Because of this integration requirement, hybrid vehicles are among the most complex systems to design, manufacture, and maintain. Model based embedded control software design matlabsimulinkstateflow autocode generation rapid prototyping hardware in the loop hil testing separation between control design and controller implementation is not sustainable in embedded market industry needs for embedded control education, tutorial session. Hybrid vehicles ieee conferences, publications, and. New eagles tailored hybrid and electric control solutions pair embedded modelbased design software techniques with validated hardware produced by global marketleading manufacturers. The model becomes the foundation of the development process, from requirements development through design, implementation, integration, testing, and verification. Saic motor develops embedded control system for the roewe 750. This enabled the team to make design modifications at the model level rather than in the embedded code.

Aug 11, 2009 model based design for hybrid electric vehicle systems energy security, fuel prices, and environmental concerns have increased pressure on the automotive industry to create energyefficient and. Modelbased design enables executable specification and production code generation for automotive ecus, flight control systems, medical devices, and more. Modelling and control of hybrid electric vehicles a. Modelbased design of complex embedded systems using industry standards tom erkkinen, embedded applications manager, the mathworks, inc. Mbd has evolved to overcome various difficulties and complexities that typically arise during the design lifecycle of embedded software for closedloop control systems. Well help you create a productionready control solution that reduces frustration and your machines timetomarket. The development of the first hybrid car was reported to be in 1899 by the pieper establishment of liege, belgium.

Our aim is to analyze the costs and benefits of modelbased development of embedded software systems in the car industry in detail, identify criteria how to optimize the costs and benefits of a model based development and give an outlook about the potential of further modelbased development in development phases like requirements engineering. In particular, model based design promises to shorten the distance between high level control algorithms and. The model based design approach is key to achieving this. Open source software tools for model based design of embedded control systems represent a new method for rapid development and testing of advanced control structures in modern electric drives. Included in this webinar will be demonstrations and. Gm engineering europe used model based design to develop a sophisticated embedded hvac control system that calculates air temperature throughout the vehicle interior by simulating, in real time, the effects of ambient temperature, sun load, heattransfer mechanisms, convection, air flow, and heat radiation. The recent advances in processing speed and power, the invention of graphical software environments, and realtime operating systems, have contributed towards the development of these complex hybrid vehicles. As part of the berkeley eecs annual research symposium bears, the center for hybrid and embedded software systems chess held a lunch and poster session in 545 cory hall in conjuction with the donald o. A modelbased design for electronic control unit of electric. It contains development tools, utility programs, runtime software and application examples to expedite firmware and application software of soc embedded systems. Recent events such as chinas plans to scrap pure internal combustion engines as soon as 2030, the release of teslas model 3, and announcements by several large automakers about ramping up ev production and possibly eliminating gasoline powered vehicle production, have accelerated efforts to develop competitive ev and hybrid vehicles across the industry.

Ecotron offers the low cost but high performance vcus based on nxp micros, like mpc5744, asild rated, and also another powerful vcu based on infineon tricore tc275 micro, asild. Hybrid electric vehicle design a block diagram of one possible hybrid electric vehicle architecture is shown in. Design and implementation of hybrid vehicle using control of. Gm engineers used modelbased design to develop the twomode hybrid powertrain control system, which is now in production in gmc sierra hybrid, gmc yukon hybrid, chevy tahoe hybrid, chevy silverado hybrid, and cadillac escalade hybrid vehicles and will be adapted for use in the chevy volt, gms extendedrange electric vehicle. Simulation model of real product is running in hardware simulator and embedded systems can control the simulation model. General motors develops twomode hybrid powertrain with model based design jason hendler october 26, 2009 comment now.

Modelbased design for hybrid electric vehicle systems. Modelbased design of hybrid electrical vehicle devices. Introduction ealtime, embedded systems have become prevalent in our everyday life. Modelbased design for hybrid electric powertrain systems wensi jin, mathworks michael carone, mathworks as a result, the electrification of the powertrain has become an important trend in the automotive and commercial vehicle industries. Current projects institute for software integrated systems.

Prior knowledge of hybrid electric vehicles is highly recommended. In the functional design phase we produce a mathematical model that describes the plant the hybrid vehicle, the controllers speed, ignition and lambda controllers and the timing constraints. Modelbased design of embeddedcontrol software for hybrid. Embedded software developers can automatically generate embedded code from simulation models, similarly to how a cad drawing is automatically translated to numeric control nc instructions. Gm standardizes on modelbased design for hybrid powertrain. Dongfeng electric vehicle develops battery management system. General motors develops twomode hybrid powertrain with model. Gm engineering europe used modelbased design to develop a sophisticated embedded hvac control system that calculates air temperature throughout the vehicle interior by simulating, in real time, the effects of ambient temperature, sun load, heattransfer mechanisms, convection, air. Hybrid electric vehicle modeling and simulation video.

Section 3 is devoted to model based design and the applicability of the approach to hev development. The figure above shows the broad classification of hv and ev vehicles. Introduction to model based design modeling and simulation. Modelbased design methodologies are emerging as some of the most convincing alternatives for the development of embedded software compared to the classical methods based on lowlevellanguages and intense prototypingactivities 1, 2. Embedded security is a key requirement for iot products, and software updates alone cannot address all of the vulnerabilities present in insecure hardware, tanner johnson, senior analyst at. The vehicle control unit, or vcu, is the supervisory controller for electric or hybrid vehicles. Introduction to model based design modeling and simulation with simulink. However, the development process of complicated embedded control systems still faces great challenges. A hybrid vehicle has this same design challenge of integrating nondrive automotive electronics source systems, with the added complexity of electronic and software control of the vehicle drive.

Article model based designing approach for implementation of. Modern hybrid vehicles contain complex drivetrains that must be controlled using sophisticated control strategies harries, 2012. All external interactions and internal operations of an embedded system are represented in model based design. Typically in model based design the core control algorithms are designed in the virtual domain without the embedded hardware or physical constraintsimpacts the issue is there are many things in between that will affect the real performance in the field versus the theoretical virtual world. Raptorplatform neweaglewiki new eagle take control. Essential aspects of the vcycle software development process. Hybrid and electric vehicles need a wide range of software control services.

Engineers at dongfeng used mathworks tools and model based design to develop a sophisticated battery management control system for the dongfeng eq6110, a hybrid electric city bus that delivers 30% better fuel efficiency than standard city buses while lowering emissions. Hardwareintheloop simulation enable very short development times with parallel control system validation. Paper deals with embedded systems for mechatronics products. Evs28 international electric vehicle symposium and exhibition 1 evs28 kintex, korea, may 36, 2015 systemonchipbased highly integrated powertrain control unit for nextgeneration electric vehicles. Modelbased design for hybrid electric vehicle systems by saurabh mahapatra, tom egel, raahul hassan, rohit shenoy, michael carone, mathworks this paper shows how modelbased design can be applied to the development of a hybrid electric vehicle system. Design and verification of photovoltaic mppt algorithm as an. Download citation modelbased design for hybrid electric vehicle systems in this paper, we show how modelbased design can be applied in the development of a hybrid electric vehicle system.

Leveraging personal data, medical devices, realtime computation and control systems to augment the capability of caregivers to help patients. Good design practices and the systematic software development process are emphasized in the book according to the generic standard iec61508. What is the benefit of a modelbased design of embedded. In recent years, invehicle systems have been distributed, and embedded software for controlling these systems has been steadily increasing in complexity and size. Modelbased design mbd is a mathematical and visual method of addressing problems associated with designing complex control, signal processing and communication systems. Model based design automotive systems and control engineering. Sections 4, 5, and 6 will focus on examples of using modelbased design in a typical hev design. Large scale embedded control software architecture with. Saic motor standardized on modelbased design for embedded software development on the roewe 750 hybrid and all new energy vehicles. Modelbased design is a methodology applied in designing embedded software.

It is used in many motion control, industrial equipment, aerospace, and automotive applications. The companies have vast repositories of embedded software for a variety of control features that have been validated and deployed for production. In order to develop vehicle control software in a short time period, a model based design process was utilized. Modern embedded control becomes so complicated due to sophistical control. Model based design is a process that enables faster, more. In 1900, dr ferdinand porsche developed the worlds first series hybrid electric vehicle where two watercooled combustion engines with a cumulative capacity of 5 hp were used to generate electricity to run the wheel hub motors. Abstract paper deals with embedded systems for mechatronics products. Compare with a previous model, every new vehicle model has more vehicle functions, meant to. Dec 11, 2017 lubica mikova, michal kelemen, ivan virgala and tomas liptak. On the contrary, the cost of software licenses and of. The hybrid hydrostatic drivetrain we designed and optimized with modelbased design was about 25% more fuelefficient than a standard hydrostatic drivetrain, with a 1520% lower total cost of. These software functions can be reused with minimal modifications for future applications.

An embedded system is a specialpurpose computer system built into a larger device 6. The book is mainly addressed to practicing control and embedded software engineers working in research and development as well as graduate students who are faced with the challenge to design control. Application of modelbased design techniques for the. Initially, a prototype of a hev is designed and the performance values are calculated, before a control system is developed and implemented to control the dc motor speed using a microcontroller as. Scade suite is a modelbased development environment for critical embedded software, which provides requirements management, modelbased design, verification, qualifiablecertified code generation, and interoperability with other development tools and platforms. Application of modelbased design techniques for the control development and optimization of a hybrid electric vehicle 2009010143 modelbased design is a collection of practices in which a system model is at the center of the development process, from requirements definition and system design to implementation and testing. Simulationbased design integration improves hybrid.

1134 1468 263 1305 623 246 656 1372 1518 996 1349 352 756 1094 1451 266 767 1138 949 143 687 967 1218 486 1133 1400 1211 1050 561 544 1312 1018 304 171